In this blog you will find information about our last project for the new Moto2 category, also about the BOTT 1000 MORLACO, and articles about mortorbikes, related to design, technology and competition.





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Archive for November, 2009

An engine for our Moto2.

Published 27/11/2009 @ 08:09 by David Sánchez

After several months working on a virtual project (till now everything are zeros and ones, drawings and calculations that exist only in a hard disk) I already was up to start touching something more solid.
First step has been to buy a brand new Honda CBR 600, and without even starting the engine, disassemble it to take the parts we are going to use in our Moto2, mainly the engine and the airbox.
This is how the bike looked at the beginning:

And here it is two hours later.

During the following weeks, once we start the Moto2 construction, everything will go faster.

Bottpower Moto2 Chassis

Published 08/11/2009 @ 23:06 by David Sánchez

After a lot of working hours, finally I have a more or less defined chassis. It took me quite time to arrive to a design with which I felt satisfied.

One of the particularities of this chassis is that he headstock is “stemless” type, this means it doesn’t have a steering axle that crosses it. In this way it is possible to improve a little bit the air flow that goes into the airbox.
In a competition in which all the engines are going to be the same, it seems interesting to try to achieve some small advantage in two areas that are directly related to the engine performance, one is air intake and the other one gasses exhaust.

If we look at the Moto2 bikes that have appeared till now, the FTR uses a stemless headstock and it is very probable that the Tech3 bike also uses it. It is not a new idea, some years ago bikes like the 95Racer and the Roadson (before known as Tucson) Superleggera BT 550 started using this solution.
Like you see the chassis is a trellis, it doesn’t have any bent tube, all are straight ones. There are some tubes that could be bent ones, but I prefer to use straight tubes, in this way I can work with high strength alloys that do not allow bending. Regarding the tubes I am very satisfied because one of the technical sponsors of the project is Reynolds, a world leader fabricator of high performance steel tubes.

The parts that are located in the swingarm pivot area are made out of CNC machined steel.
The chassis is very low in the rear area. For the rear suspension I used the same linkage system that Yamaha is using in their Motogp and WSBK bikes. With this design I located the shock lower than in what is usual in most of twin spar chassis motorbikes. I tried to move the chassis and shock downwards in order to be able to locate the fuel as close as possible to the engine. In principle I don’t want to extend the fueltank a lot to the rear as it seems is the current trend in almost all Moto2 bikes we have seen till now.

I will keep informing about the project development..  :-)